Ford’s upcoming
B-Max is not just a small MPV with unusual doors, it’s also a rolling showcase for Ford’s growing expertise in the use of high-strength steel. And that expertise means that the B-Max’s innovative doors, giving uninterrupted wide-open access to a car’s interior, will become a feature of other Fords in the near future.
Darren Palmer, product development director at Ford of Europe, confirmed last week that the techniques used to make the B-Max are “scalable”, and can be applied to bodyshells much larger than the modestly proportioned B-Max.
“The B-Max uses a very high proportion of boron steel,” explained Palmer. Boron steel is very strong, but is a particularly difficult material to work with. While the sheet steel traditionally used to make car bodies can be formed into complex shapes under ordinary conditions, boron steel has to be hot-stamped at fierce temperatures of around 1,000°C. The steel then has to be cooled in a controlled way, shrinking as it cools. And then the resulting shaped, cooled and shrunk piece of high-strength steel is much more difficult to weld onto the rest of the car’s body.
All these drawbacks are worth overcoming, because a material that is stronger and stiffer than ordinary steel can be used more sparingly, cutting the overall weight of a car for a given level of crash safety. And a lighter body means better fuel economy, or better acceleration, or both.